For bearing products, packaging is very important, not only to prevent rust, but also to protect the bearing from bumps during transportation and damage to the bearing. Bearing packaging is divided into inner packaging and outer packaging. So, what are the requirements for the packaging of bearings?
First, the inner packaging of the bearing
After the bearing is manufactured and passed the inspection, it will be cleaned and anti-rust treated, and then put into the inner packaging to achieve the purpose of waterproof, moisture-proof, dust-proof, shock-proof, maintain the quality and accuracy of the bearing, and facilitate the use and sale. .
1. The inner packaging of the bearing is divided into three categories according to the anti-rust period
① Short anti-rust period packaging
The anti-rust period is 3-6 months, which is suitable for bearings that are shipped to the same subscriber in large quantities and put into use in a short period of time. The two parties have agreed to use simple packaging based on the principle of ease of use.
② General anti-rust period packaging
The anti-rust period is one year, suitable for general-purpose bearings.
③ Long anti-rust period packaging
The anti-rust period is two years, suitable for special and precision bearings.
2, bearing inner packaging material requirements
There are polyethylene plastic tube (box), kraft paper, plain and wrinkled polyethylene composite paper, paper box, polyethylene or polyethylene plastic film, nylon fastening tape or plastic woven fastening tape, waterproof high-strength plastic tape, burlap bag, etc. . All of the above materials need to ensure that the corrosion resistance test of the material is qualified.
3, the requirements of bearing inner packaging method
Every 10~15 sets of bearings are packed into a plastic tube, and every 5~10 plastic tubes are packed into a carton (or bag or roll pack).
②Medium and small bearings
Multiple sets of bearings are wrapped with polyethylene film, kraft paper or polyethylene composite paper for external use; multiple sets of bearings are packed into a plastic tube (box); single set of bearings is packed in polyethylene film bags, folded or sealed before repacking Into a paper box.
Pack it in a single set of polyethylene film or polyethylene composite paper, and then put it into a carton; use a polyethylene film bag, pack the single set of folded bag openings, and then put it into a carton; put the single set into a special plastic box; Three-layer wrap-around packaging: polyethylene film tape or composite paper tape for the inner layer, fastening tape for the middle layer, and waterproof permeable plastic tape for the outer layer.
④Extra large bearing
Single set of three-layer wrapping packaging (same as above).
Single-by-four-layer wrapping package: After the above-mentioned three-layer wrapping package, the outer layer is wrapped with a layer of linen tape.
For separable tapered roller bearings with outer diameter ≥150mm, the inner and outer components should be lined with polyethylene film before packaging, or the inner and outer components should be packaged separately. For interchangeable cylindrical roller bearings with an outer diameter of ≥150mm, because the complete package is easy to be damaged, the inner and outer components can generally be packaged separately.
Secone. Standards for bearing outer packaging requirements
1. General materials and requirements for outer packaging of bearings
① Double corrugated boxes, the total weight (gross weight) of each box does not exceed 25kg, and the outside of the box is bound with plastic strapping.
② Nail board box (wooden box), the total weight of each box does not exceed 30kg, and the outside of the box is bound with blue steel tape.
③ Calcium plastic corrugated box, the total weight of each box does not exceed 25kg, and the box is bound with plastic strapping.
When packing bearing products with inner packaging into the box, plastic bags or plastic films should be lined in the box first; if there are gaps in the box, it should be filled with corrugated paper blocks, paper scraps and other dry materials.
2, pay special attention
It is especially important to emphasize that due to the heavy weight of large bearings, packing straps should be added to the packaging box to ensure the convenience of bearing handling and other processes. For the packaging of large bearings, each manufacturer has its own characteristics, such as the material requirements for the outer packaging, anti-counterfeiting marks, and so on.
Compared to other products, the packaging and transportation of bearings are very important. Whether it is a bearing manufacturer or a motor manufacturer, we are inseparable from the transportation link without exception. We must fully communicate with the transportation party and take necessary precautions.